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QMY1200/1300/1500 Automated die-slicing and creasing device(front lead feeding)
- Technical specs:
|QMYone hundred twenty
|Max. Paper Size
|Min. Paper Measurement
|Max. Die-reducing Dimension
|Max. Wor ept Pressure
|Max. Paper Thickness
|Total Electrical power
- . Functions of the equipment:
- The Bobst sort cut structure makes the chopping platform motion like a scissor, it will understand a complete and simpler reduce.
- Major worm gear uses alloy copper material, after the experienced operator’s handbook scraping remedy and strict common screening, it can assures the driving areas 10 several years daily life.
- The principal chains adopt imported British Renold brand, the variations of 10 chains are considerably less than .2mm.
- The link in between equipment box and driving shaft adopts sleeve and pin composition guaranteeing a sturdy link.
The equipment adopts frequency controller to accomplish stepless speed acceleration which can attain to 5000 occasions for each hour. For the duration of true manufacturing, it can typically operate at 3600 to 4200 occasions for each hour according to the top quality of the board. If the top quality of the paper is great, a very good operator even can operate the device at highest velocity.
As it is shown in the image of the equipment, the machine adopts rear part paper feeding technique which keeps the operator absent from the die-slicing element. The mounting and adjustment of the die plate is also done outside of the die-slicing element with sensors and detectors at die-slicing element to make certain that the device can not be started out when the die-slicing plate is at adjustment standing.
Aside from the sensors at die-reducing part, there are sensor or method switches at window portion to make the total equipment at checking standing to make sure its basic safety.
- Operation convenience:
There is Male-device interface mounted in the control panel which will demonstrates the security status of the machine as well as malfunctions to aid the operator. Camera is also set up in front of the operator for him/her to keep track of the operation standing at the supply element.
- Principal Buildings and Essential Substance Used
- Four Major Huge Elements:
They are: base station, transferring system, higher system and machine wall. The base station is made of gray cast iron -HT two hundred the moving system is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.
- Main Generate:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a shifting set to ensure steady pressure out put of not much less than three hundred tons.
The content for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Portion:
The drive is transferred by way of crank rod to pendulum which will provide the transferring platform to move up and down to attain die-lower and creasing purpose.
The pendulum is made of large high quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort computerized die-slicing and creasing machine. When compared with automated die-chopping and creasing machine which is used for cardboard die-reducing, this kind of automated die-chopping and creasing equipment is primarily used for corrugated board which needs significantly less force for die-slicing, in this case really some producers have made more compact width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain wider pendulum and greater diameter on its shaft to make our device final for a longer existence.
The die-chopping plate utilizes 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to ensure the boarding conveying accurate and steady.
The machine makes use of gripper bar kind with 12A extended joints chain which is considerably less in bodyweight and less shock to the intermittent device under the precondition to make sure the strength of the chain. The brand of the chain is Renold U.K with higher exact and good quality. .
The Gripper bar adopts aviation aluminum with three bridge type- mild in bodyweight and large in energy.
- Electrical Component
The electrical areas are developed and assembled in accordance to the European CE regular and uses world broad acknowledged brand goods.
- Installation of Die
The die mounting and dismounting adopts side withdrawing approaches which time conserving and simple for procedure.
There are two approaches for the fixation of the die-both by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is simple, convenient and reliable.
- Unique People of Our Device:
- Clever And Unique Front Lay Design:
In contrast with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will damage the entrance lay and the gripper bar when the front lay reaches to its greatest place.
Typically the producers will put in sensors on this component to stop the device when the paper is fed abnormally to the entrance lay. However, when the equipment is working at the substantial pace, the inertia will carry the machine to operate for a while to make the entrance lay to its greatest stage and then also injury the entrance lay and the gripper bar.
Our specific design is that when the irregular board feeding occurs and becoming detected, the front lay can never reaches to its maximum level which can make cost-free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our unique design, so there is no photo to be proven below.
- None-end Amassing device
At the shipping part, when the board is reduce to be about 1 meter, the machine will press
the die-cut board pile out of the machine shipping and delivery portion making it effortless for the operator to draw them to the selected place require not topping the device .
- Front-guide Feeding Part
The machine adopts patent technology of front-guide feeding structure which can successfully avert and decrease damages to the surface area of printed sheet. Outfitted with strong blower, even paper is bending deformation, it can feed paper easily.
|Brand and Origin
|IKO Japan or HangZhou, China
|Not crucial element
|Major Chain ( Discrepancy of less than .2 mm for for each ten chains of equipment chain duration)
|Other Chain are Choho Japan
|Picture Electric Switch
|Motor at feeding and shipping and delivery
/ The use of unique products manufacturer’s (OEM) portion quantities or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating product use and compatibility. Our firm and the outlined substitute elements contained herein are not sponsored, accredited, or created by the OEM. /